Tournament 192 replacement cutting board

tech_dog · Feb 16, 2024

I just had Boat Outfitters do a custom Starboard job to replace my 1996 Tournament 192 cutting board and it worked out perfectly. Color is "Grady White."

Old vs. new, already test-fitted, just a few holes to drill:

I used these specifications:

Main cutting board

Backsplash:

Fishtales · Feb 17, 2024

That came out very nice... For those with the cutting boards screwed to the top of the bait well or other lids, you can prob re-use the press fits that go in the back side and original screws.

Father's Day · Feb 22, 2024

Fishtales said:
That came out very nice... For those with the cutting boards screwed to the top of the bait well or other lids, you can prob re-use the press fits that go in the back side and original screws.

If you don't mind, how much did they charge you for that?

DennisG01 · Feb 22, 2024

Very nice! Good idea to post the dimensions, too!

Just out of curiosity... could you have just turned it over?

SkunkBoat · Feb 22, 2024

I have used a planer and a sander on starboard. Cleans up nice enough for a cutting board.

Fishtales · Feb 22, 2024

I never did it. I'd get a piece of starboard, make a template out of cardboard from the boat and transfer it to the starborad and cut it with a jigsaw or coping saw with a good blade. Then use a router to clean the edge. Starboard routered looks great. If what you are replacing is hard mounted, usually there are backside screws that go into a pressfit on the backside of the cutting board. Remove the pressfits carefully from the old, drill holes in the new to the depth of the pressfit and then glue and tap into place and screw the new board on.

glacierbaze · Feb 22, 2024

If you have a good edge on the old piece, just clamp them together, or use the existing holes in the old one to screw them together, and use a flush cutting router bit.

https://www.amazon.com/Wolfride-Flush-Router-Shank-Bearing/dp/B07XLGDBGQ/ref=asc_df_B07XLGDBGQ/?tag=hyprod-20&linkCode=df0&hvadid=385124930314&hvpos=&hvnetw=g&hvrand=2031127774223808491&hvpone=&hvptwo=&hvqmt=&hvdev=c&hvdvcmdl=&hvlocint=&hvlocphy=9009749&hvtargid=pla-840538645662&psc=1&mcid=3d21ad1ae8de3385991bfc08f5462456&tag=&ref=&adgrpid=80210700684&hvpone=&hvptwo=&hvadid=385124930314&hvpos=&hvnetw=g&hvrand=2031127774223808491&hvqmt=&hvdev=c&hvdvcmdl=&hvlocint=&hvlocphy=9009749&hvtargid=pla-840538645662&gclid=EAIaIQobChMIvrLs3JnAhAMVvEZ_AB1qyQ2FEAQYAiABEgIOavD_BwE

tech_dog · Feb 23, 2024

Father's Day said:
If you don't mind, how much did they charge you for that?

It was $270. If that's even close for you, you might be able to get a lower price by asking them to re-use the CAD/CAM they created for me. Ask for Jason.

tech_dog · Feb 23, 2024

DennisG01 said:
Very nice! Good idea to post the dimensions, too!

Just out of curiosity... could you have just turned it over?

Nope. I was going to do that, but the bottom side needs the 3/8" radius so it can sit flat on the support. Upside down doesn't work.

I did turn around the backsplash once years ago, but that only helps a little because it still all shows.

DennisG01 · Feb 23, 2024

tech_dog said:
Nope. I was going to do that, but the bottom side needs the 3/8" radius so it can sit flat on the support. Upside down doesn't work.

I did turn around the backsplash once years ago, but that only helps a little because it still all shows.

Oh, OK. Thanks. From what you saw, if someone had their own router (or possibly a good file?), do you think they could they do it?

tech_dog · Feb 24, 2024

DennisG01 said:
Oh, OK. Thanks. From what you saw, if someone had their own router (or possibly a good file?), do you think they could they do it?

If you put a 3/8" radius on what was the top sides, you could flip it over. You'd have a new gap at the edges where it meets the boat, but it's a reasonable compromise for someone with a router table.

I tried sanding mine and hitting it with a stainless steel brush, and it didn't give up much of anything. Starboard is very tough stuff and I don't think you'd make much progress with a file.

DennisG01 · Feb 24, 2024

tech_dog said:
If you put a 3/8" radius on what was the top sides, you could flip it over. You'd have a new gap at the edges where it meets the boat, but it's a reasonable compromise for someone with a router table.

I tried sanding mine and hitting it with a stainless steel brush, and it didn't give up much of anything. Starboard is very tough stuff and I don't think you'd make much progress with a file.

Thanks, Dog. I've worked with SB a number of times - but that is helpful to have a better idea of what's involved in "making it fit". I appreciate the follow up!

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Tournament 192 replacement cutting board

tech_dog

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Fishtales

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DennisG01

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SkunkBoat

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glacierbaze

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tech_dog

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DennisG01

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DennisG01

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