Repairing Broken Corner of Livewell Lid

Jonah

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Hi all,

Looks like the previous owner may have dropped a brick on the corner of the starboard-side livewell lid on my Adventure. Are there any materials that one can use to re-seal broken fiberglass? There's quite a chunk missing, but I'd at least like to prevent the crack from spreading.

Thanks!
 

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First, inspect it closely to see if it's just the gelcoat that is cracked (is it cracked all the way across the corner - I can't tell from that picture), of it the underlying glass is damaged, too.
 
Thanks Dennis,

Yes, the underlying glass if cracked. The chunk that you can see in the picture is fairly deep, and so the exposed material is what I take to be 'raw' fiberglass, I suppose? You should be able to see, on one of the corners of the chunk, where there is still a little bit of smooth white surface, which I take to be the original top layer of the fiberglass, over which the gelcoat used to be?

But I don't know much about what I'm talking about!
 
OK, I understand a little better, now. However, we need to know if that corner piece is still solid - as in it doesn't flex. Try that, and look underneath to see what it looks like.

The actual "fiberglass" part of the hatch will appear either a green-ish or dark reddish/brownish color, depending on what type of resin was being used. From what I can tell, the top/left portion (that buggered up looking spot) is a patch by a previous owner. Probably something like MarineTex. It does NOT appear to be gelcoat - nor would I expect it to be. Gelcoat is only about 1/16" thick and is relatively brittle - it does not usually come off in layers - either all or nothing.

This may just be a cosmetic thing - but the integrity of the corner needs to be figured out as there are different repair avenues depending on that.
 
Thanks Dennis,

I will try to upload some more helpful pictures soon.
 
Jonah check out this Youtube channel. "Boatworks Today"
https://www.youtube.com/channel/UC0kDqq ... Uk3oTaHBuA
His instructional videos are detailed and easy to understand, and entertaining. :D
From chasing birds to getting loopy on fumes he'll make you laugh but this guy has talent. I found it helpful when I redid the hatch and some other stuff on my boat.
He has a whole bunch of videos on fiberglass and gel coat repair.
Mike.
 
Thanks Lt.Mike!

Here, also, are a few more pictures. In the first picture, taken from underneath, you can see that the crack does not go all the way through, and so the answer to Dennis's question (as to whether the corner is loose) is fortunately 'no'!

Thanks again.
 

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OK, that's good news that the hatch is structurally sound. That means this is purely a cosmetic thing... with one caveat. Bare fiberglass can wick moisture in - one of gelcoat's "jobs" is to protect the fiberglass from that. So, from a functional standpoint, the only thing you "need" to do is protect the glass. How far you want to take this, aesthetically, is up to you. But I can tell you that trying to match the non-skid and color is going to be very time consuming. You also are dealing with, like any lovingly-used boat, non-skid that is worn down - so if you tried to match the non-skid with a mold, it won't since the new part would look... well... new.

Since forums are well known for "opinions", I'll give you mine as if this were my boat. I would grind out any loose or suspect areas, including that crack, leaving the exposed edge of the gelcoat at a shallow angle. Then I'd fill it with something like MarineTex or or PC-11. They are a "whitish" color that is pretty close to the gelcoat. They are structurally MORE than what is needed, but there is one downside and that's that they are not UV stable. All that means is that you need to topcoat it with a paint - even a clear poly would do it.

Another relatively easy "fix" is to (after grinding/sanding) coat everything with epoxy or polyester resin and not worry about trying to fill it in. But you'll need to topcoat that, as well.
 
Thanks again Dennis! And, would you mind elaborating on what you mean by a 'poly'? I assume that means 'polyurethane'? Do you have any favorite brands, or any tips on applying it?
 
Correct.

I use Pettit EasyPoxy a lot and really like it. But it's about $40/quart at normal retail prices. I have easy (and cheaper) access to it, though. But it would be WAY overkill for this small of an area. In this case, I'd probably just take a walk down the paint aisle at a hardware store and look for something that specifically references outdoor use in the smallest container I could get.

Normal prep work applies as it would for any paint project - lightly sand, clean, paint - a couple light coats are better than one heavy one.