Bow Pulpit Project

noXcuse

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After going out a few times with my "new to me" Grady, I've decided that I needed a bow pulpit. The misses has a hard time fighting with the anchor, and the only anchor locker on this boat is down below and all the way forward under the cushion. I do like to do some solo fishing from time to time, so having it on the bow ready to drop is the only way to go. Plus, I do plan on installing a windlass sometime in the future.

I'm far from rich, so the $1,500+ Grady pulpit kit isn't going to cut it. So, I made my own. All of this was done at the spur of a moment, and all by eyeball. No plans at all. Took me about 4 hours to get to where I am now. I had all the tools and materials, except for the 2x12, laying in the shed. So far, I have a total of $18 in this whole project. And that's only because Home Depot made me buy a whole 8' piece. Lol. I wish I took some pictures of the project before I got this far, but here's what I got.

List Of Materials:
48" 2x12 pressure treated lumber
8' 2x6 pressure treated lumber
12" 2x2 pressure treated lumber
3" deck screws
48" long piece of cardboard
Sharp scissors
Square
Circular saw
Jig-saw
Belt sander
Drill
1/8" drill bit
T-25 Torx bit
Ladder
Set of sawhorses


Steps That I Took
Removed the bow light, cleat, and deck pipe
Laid the 48" 2x12 on the bow
Positioned the 2x2 under it until the 2x12 was level with the cabin window lines
Took the cardboard and traced the contour of the bow along the 2x12
Cut the cardboard, and made small adjustments until it was perfect
Traced the outline of the cardboard onto the 2x6 (did this twice, one for each side)
Cut the 2x6 along the lines, for a rough finish
Laid the 2x12 and the cut 2x6's on the sawhorses, so the everything would be upside-down
Pre-drilled holes in the 2x6's, and screwed them to each side of the 2x12
Set the entire thing on the bow of the boat, and traced the angle of the front of the bow onto the cut 2x6's
Back to the sawhorses, cut the angles into the cut 2x6's
Made a 45 degree cut along the back of the entire pulpit, to help avoid stubbed toes when it's mounted
Found the dead center (7.25"), and made a half circle with the compass on the forward end, then cut it
Took the belt sander to the whole thing and made sure it was all smooth and even, then rounded all edges
I set it back on the bow, set that battery on it for weight, then sanded any spots that need it where it touches the bow
From inside the rode locker, I traced where the deck pipe and anchor cleat go

Now, I have it sitting in the shed, waiting for the 2x12 to dry out some before I fiberglass it. I also have to cut holes for the cleat, deck pipe, and the anchor. The anchor is not going to sit off the end. It's going to come up through the center of the puplit, and sit flat. Once it's fiberglassed, I'm going to gelcoat it to match the color of the boat. I also plan on hitting the local boat bone yard and getting some pulpit bow railing to match it. More pics to come, as work is done to it. Depending on how long it takes to dry, it could be a few weeks before it's completely done.







 

1st grady

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It appears that you have been around some woodworking projects. Nice job on the layout. In my experiences with PT, it typically warps and cracks. You probably feel that the core will never rot but there is going to be a lot of movement with temperature changes which may cause internal delamination. Plywood will be much more stable especially over the width of the panel. Be sure to let this panel sit for many months if not a year prior to glassing. I am not a boat builder but have rebuilt fiberglass replacement panels for the grady and will use a laminate substrate similar but I feel better than the builders used. Just thinking about the deck recoring job, everyone uses plywood, not glued up wide panels. I don't want to be critical of your work, but be very aware of the exansion and contraction of this structure. I would hate to see a project invested with so much time and later expense witht the glass and gelcoat work to be failing soon after installation. There are several reasons ply is used in boatbuilding but dimensional stability is a major concern.
 

noXcuse

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No, I greatly appreciate anyone's opinion, whether good or bad. I thought about doing it with plywood, but like I said, this was spur of the moment. I was literally out to lunch with the family and when we got in the truck, I said I gotta go get something from next door (Home Depot). I'm well aware of the expansion and contraction of wood. A 1.5" thick piece of wood shouldn't take very long to dry out. You're absolutely right about the pressure treated wood. I wanted something to resist rot, so I chose that. I do know that PT wood and fiberglass resin don't really mesh the best, but ti does work. If it delaminates sooner than later, then I'll make another one out of untreated plywood. I just don't have all the big wood clamps to glue several pieces of plywood together. My cousin works at a boatworks shop, and he can get me gelcoat at cost. If it delaminates in a year, I'm only out about $100 tops. On the other hand, if it lasts 5 years, then I'll be happy since I only have $100 in it. lol.
 

NOTHING ELSE MATTERS

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With about 200 bucks you can make this out of double 3/4 starboard and have it for ever the first time. Glass will not stay on PT wood for long. After is dry you can actually peal it off by hand. Woodworking skills are great though.
To make this out of plywood you don't need any clamps. Just epoxy the pieces of 3/4 ply together and hold it in place with screws until it dries, then remove screws, shape it to what ever you like, then glass it, then paint it or gelcoat it.(if gelcoat, you have to use polyester or vinylester resin.)
 

noXcuse

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Thanks for the constructive criticism, guys. I just figured a solid piece of 2x would be stronger than plywood or starboard. My dad's 25' Pro-Line has a factory installed pulpit made almost exactly like this one, but it's made from teak. That's where I got the idea of making it like this. I just don't like the exposed wood look on a pulpit. I have a sheet of 1/8" luan laying around the house. I wonder of I could cover the whole thing with luan and then fiberglass over that. Or, instead of fiberglassing it, just get some color matched oil based paint and paint the thing. It was pretty easy to make, so maybe I can do it all again with untreated wood. I just feel more comfortable with 1.5" thick than a sheet of plywood.
 

Grog

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Yea, the glass isn't going to stick to the PT. What you do have is an excellent form to make a mold for the new pulpit. The other option since you're good with wood is to make it out of Teak and leave it natural.
 

noXcuse

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Cool. Lesson learned, I guess. lol. I'll work on something a little different this weekend maybe. Thanks for all the replies. Stay tuned.....